The tiles now closely resemble natural stone, expanding the customer’s market reach.
The new process was implemented without disrupting existing operations.
The tiles maintain their color and quality even after prolonged exposure to sunlight.
A tile manufacturer was looking to enhance the visual appeal of their basic concrete tiles by making them indistinguishable from natural stone. The new production process had to seamlessly integrate into their existing manufacturing line while ensuring that the tiles remained resistant to discoloration from sunlight exposure. The challenge was to find a solution that provided durability, efficiency, and a high-end aesthetic finish.
The key challenges in this project were:
An in-depth analysis showed that conventional printing techniques did not provide the desired level of durability and realism. Therefore, a combination of advanced roller-coating, UV-curing technology, and specialized inks was required.
Working closely with the customer, we explored multiple printing technologies before selecting the most suitable method. The solution involved:
Custom Roller-Coating System: Research and development efforts, in collaboration with a specialized lacquer manufacturer, led to the creation of tailored rubber rollers that ensured precise ink application.
Multi-Layer UV Coating: A structured process using UV-primer, UV-print, UV-base, and UV-topcoat was designed to enhance durability and color retention.
Seamless Production Integration: A ‘sliding transport system’ was developed, allowing sets of slabs to be transported through different sections of the production line. This enabled smooth and controlled processing.
Enhanced Printing Technology: The printing system was calibrated to apply intricate patterns, company logos, or realistic stone textures with a high level of detail.
By integrating these technologies, concrete tiles were successfully transformed into high-end, natural-looking tiles without compromising durability or efficiency.
Initially, we had doubts about choosing Trivec, particularly regarding the price and the robustness of the machines. However, we have purchased multiple machines from them and have always experienced a professional and pleasant collaboration. The support was prompt and helpful, and the service was solution-oriented. We appreciate Trivec as a reliable and customer-focused partner. That is why we would certainly recommend them to others.
We faced serious bottlenecks in our coating line, slowing down production and efficiency. Trivec Engineering provided the perfect solution with a custom-designed Coating Line that completely eliminated these issues. Our output has increased, and their proactive maintenance service prevents costly downtime. Trivec’s expertise, reliability, and commitment to customer satisfaction make them a trusted partner. We highly recommend them to any company looking to optimize production.
Trivec’s team is exceptional. Wiebe’s expertise and problem-solving skills keep our production running at peak performance, while Branko’s innovative approach ensures we stay ahead with new design concepts. Their commitment to quality and customer satisfaction makes them more than a supplier—they’re a true strategic partner. We highly recommend Trivec to any company looking to optimize its production.
Questions or comments about our services? Post them here!
Or call: +31 (0)512 510035
Questions or comments about our services? Post them here!
Or call us via +31 (0)512 510035.
