Exterior wood

The exterior wood lines are built from standard modules which we combine into a configuration tailored to your needs. This means: a clear structure (Basic, Spraying, Vacuumcoater, Advanced, Advanced+) but always adapted to your profiles, products, coating systems, available space, and required level of automation In our Experience Center we often start with a test setup similar to the final line. Based on the test results, your capacity requirements, and logistics, we fine-tune the configuration until it fits your production perfectly. This way you benefit from the reliability of a standard platform, executed as a customised solution for your process.

When you purchase an exterior wood line, we support you from the first test up to commissioning and aftercare. In our Experience Center & Test Lab, we test your wood types and coatings on the selected line. During installation we provide operator training on operation, settings, basic maintenance, and safety. After commissioning you can rely on service and maintenance agreements, remote support and, if required, additional training when you introduce new staff or new products. Our goal is to ensure that your team can operate the line independently and confidently, and that performance remains stable as your production evolves.

Energy consumption varies per line and configuration, but efficiency and sustainability are key design criteria. Basic and Spraying Lines: relatively compact systems with limited drive power and exhaust capacity. Vacuumcoater Line: very efficient in material usage, with a closed system that minimises waste. Advanced and Advanced+ Lines: can be equipped with energy-efficient motors, frequency drives, and options such as heat recovery in drying tunnels. In addition, switching from manual to automated coating often saves on: product loss (less overspray/waste) scrap due to quality variations rework and extra drying time During the proposal phase we can prepare an indicative energy and material balance for your specific case so you get a clear picture of the overall savings.

Yes, Trivec exterior wood lines are always tailored to your existing production environment. This can range from a relatively simple Basic Line with infeed and outfeed conveyors to a fully integrated Advanced+ Line connected to your internal logistics. We look at aspects such as: the position of your moulder, rip saw, or other processing steps infeed and outfeed of bundles or packs desired connections with stacking stations, roller conveyors, lifting aids future expansions, such as additional drying capacity or a second application step Our engineers work with layout drawings of your facility and jointly design a logical routing. This ensures that the line not only works technically, but also makes sense in terms of logistics and ergonomics.

Yes, in many cases you can process cladding and decking on the same line. The most suitable line mainly depends on the profile, the desired finish, and your production volume. The Basic Exterior Wood Line is typically used for fine-sawn cladding that you want to treat with a transparent stain. The Spraying Exterior Wood Line focuses on planed cladding with opaque paints and 3D parts such as frame or trim components. The Vacuumcoater Exterior Wood Line is ideal when you produce a lot of tongue-and-groove or profiled boards, for example for cladding and decking, including thermo-treated or modified wood. With the Advanced or Advanced+ Exterior Wood Line, you add automated handling, buffering and, if required, a cross-drying tunnel. This allows you to run different product types in series without needing a completely different setup for each product. Together we assess which profiles, dimensions, and coatings you want to combine and configure the line accordingly.

Yes, All lines (Basic, Spraying, Vacuumcoater, Advanced, and Advanced+ Exterior Wood Lines) are modular and can be scaled for future expansion. Modular Design: All lines (Basic, Standard, Standard Plus, and Advanced) have a modular construction, allowing the addition or adjustment of components like drying tunnels, additional conveyors, or automation options (e.g., stacking systems). From Basic to Advanced+: You can start with the Basic line and later upgrade to a Spraying or Vacuumcoater line, and then grow into an Advanced or Advanced+ line. This allows you to gradually invest in additional capacity, automation, and drying technology without changing the core application technology. Flexible Configurations: Depending on your needs, lines can be expanded with features like ionization knives (for better cleaning) or viscosity control (for advanced coatings) without requiring a completely new line. Space and Production Adjustments: Trivec tailors the configuration to your available space and future plans, providing customized layout proposals to facilitate expansion. Key Consideration: Regular maintenance and proper ventilation ensure efficiency during scaling. For a tailored scalability plan or a demonstration of expansion options, visit the Trivec Experience Center & Test Lab.

Yes, at Trivec you can see the Basic, Spraying, Vacuumcoater, Advanced, and Advanced+ Exterior Wood Lines in action at our Experience Center & Test Lab. Together we can test your own products and configure the line that best fits your production. You can bring your own wood and coatings to test how the lines perform with your specific application, such as oils, UV varnishes, or pigmented paints. Our experts will guide you through the testing process and provide advice on the best configuration for your production needs. Contact us to schedule a demo or test appointment!

The required space for a Trivec exterior wood machine line depends on the chosen line and configuration. Basic Exterior Wood Line: A compact line with brush staining machine and infeed/outfeed conveyors. Depending on the setup you typically need around 8–12 meters in length. Spraying Exterior Wood Line: A line with pre-processing (brushing/structuring) and spray automaton. Including the conveyor section, this usually requires about 12–18 meters. Vacuumcoater Exterior Wood Line: A line with pre-processing and a vacuum coating unit. Due to four-side application and higher speeds, the required length is typically between 15 and 20 meters. Advanced and Advanced+ Exterior Wood Line: These are the most comprehensive configurations with automatic infeed, buffering, transfer systems, stacking and – in the Advanced+ line – a cross-drying tunnel. Depending on the selected modules, you usually need about 25 up to 35 meters in length. The exact layout is always tailored to your facility, available space, and required level of automation.

The lifespan of a Trivec exterior wood machine line is typically between 10 and 20 years or more, depending on use, maintenance, and environmental factors. This applies to all lines (Basic, Spraying, Vacuumcoater, Advanced, and Advanced+ Exterior Wood Lines). With proper maintenance, we see lines in daily operation for many years to full customer satisfaction. For example, some of our first machine lines, delivered over 20 years ago, are still running daily to full satisfaction, demonstrating the durability and reliability of our systems. Why Trivec Machines Last Long: – Built with high-quality components. – Robust design, capable of withstanding intensive industrial use. – Modular construction for easy maintenance and part replacement. – Access to maintenance services, spare parts, and technical support. – Video instructions and personalized service from our technicians to minimize downtime. Key Consideration: Regular cleaning, especially for spray applicators and vacuum coaters, and proper ventilation extend lifespan and ensure consistent performance. For maintenance advice or an estimate tailored to your situation, contact us or visit the Trivec Experience Center.

All lines (Basic, Spraying, Vacuumcoater, Advanced, and Advanced+ Exterior Wood Lines) are designed with easy maintenance in mind. Though the simplicity depends on the specific line and application method. Here are the key points: General Maintenance: All lines are robustly built and can last 10-20 years with proper maintenance. Regular cleaning and maintenance are crucial for optimal performance and longevity. Basic Exterior Wood Line: Simple maintenance due to the straightforward brush staining machine setup. Cleaning during color changes can be time-consuming, especially with frequent coating switches. Spraying Exterior Wood Line: Maintenance is slightly more complex due to the spray applicator, requiring proper extraction and cleaning to prevent clogs and paint residue buildup. Regular inspection of spray nozzles is necessary. Vacuumcoater Exterior Wood Line: The vacuum coating requires specific maintenance, such as cleaning the vacuum coater and checking viscosity and cooling systems. Optional ionization knives require periodic inspection for optimal cleaning. Advanced and Advanced+ Exterior Wood Line: Automation (e.g., stacking and buffering systems) adds components requiring maintenance, but the advanced design minimizes downtime. Regular checks of conveyor and stacking systems are needed. Key Considerations: Proper cleaning procedures, especially for spray applicators and vacuum coaters, prevent coating residue buildup and ensure consistent quality. Ventilation and extraction systems must be regularly checked to ensure safety and air quality. Trivec provides maintenance guidelines and support to keep the lines in top condition. Conclusion: The machines are maintenance-friendly with regular, careful maintenance. For advice or a demonstration of maintenance procedures, visit the Trivec Experience Center or contact us.

The Return on Investment (ROI) of an exterior wood machine line depends on factors such as production speed, labor costs, material consumption, scrap rate, and the chosen line (Basic, Spraying, Vacuumcoater, Advanced, or Advanced+ Exterior Wood Line). Key Benefits Driving ROI: Cost Savings Through Efficiency: Machine lines process 600-1,800 panels per hour (for 2-meter panels) compared to manual coating, significantly reducing labor costs. Reduced Material Waste: Vacuum coating (Standard Plus and Advanced lines) minimizes product loss, and even spray applicators (30-40% loss) are less wasteful than manual coating. Higher Productivity: Speeds of 20-60 m/min and automation (especially in the Advanced line) increase output, leading to higher revenue. Long-Term Durability: With proper maintenance, Trivec machine lines last 20+ years, spreading the investment over a long period. Flexibility: Customizable lines (e.g., for oils, UV varnishes, or pigmented paints) support diverse projects, boosting revenue streams. Investment and ROI Outlook: Basic Exterior Wood Line: Quick ROI for small businesses due to low costs and efficient small-batch processing. Standard and Standard Plus: Suitable for medium-sized businesses; ROI is driven by higher production speeds and flexibility. Advanced Exterior Wood Line: Ideal for high volumes, with the fastest ROI due to maximum automation and minimal manual handling. Example: A company switching from manual coating to a Standard Plus line can save 30-40% on materials and process 2-3 times more panels, potentially achieving ROI within 1-3 years, depending on volume. Want to know what this means for your specific situation? We’d be happy to provide a personalized tailored ROI calculation based on your production process. Contact us or schedule a demo at our Experience Center & Test Lab.

Yes, the systems can handle various types of coatings such as stains, oils, opaque paints and – depending on the configuration – also UV and UV-LED varnishes. The exact possibilities depend on the chosen line and application technology. Per line: Basic Exterior Wood Line – Mainly for non-opaque stains and oil-like products – Thin, transparent layers with visible grain – Ideal for water-based stains and oils on fine-sawn wood Spraying Exterior Wood Line – Designed for opaque paints and pigmented systems – Suitable for thicker layers and uniform coverage on planed wood and 3D parts – Depending on viscosity, can also be used for certain primers and varnishes Vacuumcoater Exterior Wood Line – Very suitable for four-side application of both transparent and opaque systems – In combination with viscosity control and cooling, suitable for UV varnishes – Ideal for tongue-and-groove, thermo-treated and modified wood in larger batches Advanced Exterior Wood Line – Combines the capabilities of the Spraying and/or Vacuumcoater lines in one automated production setup – Suitable for multi-coat configurations (for example primer + topcoat) – Smart handling and buffers provide sufficient open and drying time between layers Advanced+ Exterior Wood Line – Same application scope as the Advanced line, but with an integrated cross-drying tunnel – Particularly suitable for systems with critical drying curves or longer flash-off times, such as water-based or UV/UV-LED systems – Different drying phases can be fine-tuned to the coating system and desired production speeds Key considerations: – The final choice of coating is always made together with your paint or stain supplier. – In our Experience Center & Test Lab, we can test which combination of line, settings and product works best for your application.

Using a machine line for applying finishes to exterior wood offers significant advantages over manual coating: Higher Efficiency and Speed: Machine lines process wood at speeds of 20-60 m/min, yielding 600-1,800 panels per hour (for 2-meter panels), compared to much slower manual processing. Consistent Quality: Automated systems (e.g., brush staining machines, spray applicators, or vacuum coaters) ensure uniform layer thickness and finish, while manual coating often results in uneven application. Reduced Material Waste: Especially with vacuum coating (Vacuumcoater, Advanced, and Advanced+ Exterior Wood Lines), the difference compared to manual coating is significant: four-side, uniform coverage, higher speeds, and minimal product waste. Even spray applicators (30-40% loss) are more efficient than manual coating, which often leads to overspray and waste. Lower Labor Costs: Machine lines, especially the Advanced Exterior Wood Line with automatic stacking and buffering, reduce the need for manual handling, lowering labor costs. Flexibility and Versatility: Machine lines offer options like four-sided treatment, spraying, or vacuum coating and are suitable for various wood types (e.g., tongue-and-groove or 3D-shaped window frame components), which is hard to replicate manually. Improved Working Conditions: Automated lines with proper ventilation and extraction reduce exposure to fumes, unlike manual coating, which poses health risks. Scalability: Machine lines are suitable for both small (Basic) and large production runs (Advanced), while manual coating becomes inefficient at higher volumes. Conclusion: A machine line boosts productivity, enhances quality, reduces costs and material waste, and provides safer working conditions. Experience the benefits yourself at our Experience Center.

A machine line for applying finishes to exterior wood is designed to treat wooden parts efficiently, consistently, and in a durable way. Depending on the chosen line (Basic, Spraying, Vacuumcoater, Advanced, or Advanced+ Exterior Wood Line), the process typically looks as follows: Preparation Wooden workpieces are fed into the line via a conveyor. Depending on the configuration, they can be: – structured or brushed to open the surface and improve adhesion – cleaned to remove dust and loose particles – optionally crosscut or given a band-saw effect for a specific appearance Finish application per line Basic Exterior Wood Line – Four-side application using a brush staining machine – Designed for non-opaque stains where the wood grain remains visible – Very suitable for fine-sawn wood and smaller production runs – Low product consumption thanks to low-pressure brush staining technology Spraying Exterior Wood Line – Combines structuring/cleaning with three-side spraying using a spray automaton – Ideal for opaque paints and higher coating thicknesses – Suitable for planed wood and 3D-shaped parts such as window frame components – Can be extended with automated infeed and outfeed solutions Vacuumcoater Exterior Wood Line – Pre-processing with structuring or sanding brushes – Four-side application using a vacuum coater – Particularly suitable for tongue-and-groove profiles and thermo-treated or modified wood – High production speeds with minimal waste thanks to the closed vacuum system Advanced Exterior Wood Line – Builds on the Spraying and/or Vacuumcoater concepts – Adds automatic infeed, buffering, transfer systems, and stacking – Designed for continuous, high-volume production with varying wood lengths – Minimizes manual handling between process steps Advanced+ Exterior Wood Line – The most comprehensive configuration for exterior wood – Combines preparation, spraying and/or vacuum coating in one integrated line – Includes a cross-drying tunnel with adjustable phases (flash-off, heating, air circulation, cooling) – Ends with manual or fully automatic stacking Drying and curing Depending on the coating system (water-based, solvent-based, UV or UV-LED), different drying or curing stages can be integrated: – convective drying tunnels – IR or UV / UV-LED units – cross-drying tunnels (especially for Advanced and Advanced+ lines) Benefits – Consistent finish quality – Higher capacity compared to manual coating – Reduced material waste through controlled application – Improved working conditions and reduced physical strain Want to see how this works for your products? In our Experience Center & Test Lab, we can run your exterior wood live on the line.

The processing speed of an exterior wood machine line varies depending on the type of line and its configuration, with speeds ranging from 20 to 60 meters per minute. For a 2-meter panel, a production cycle takes approximately 2-6 seconds, resulting in 600-1,800 panels per hour. The exact capacity depends on: Panel length and width Spacing between panels on the conveyor belt Ability to process multiple panels simultaneously Type of processing (e.g., brushing, spraying, vacuum coating) and number of process steps Use of drying tunnels for faster throughput For a precise capacity estimate tailored to your specific application, contact us or test your product at our Experience Center!