Double Roller Coater Experience

The Trivec Double Roller Coater Experience is a professional coating machine with dual roller sets designed for precise application of various coatings onto flat and profiled workpieces.

This roller coater is designed for manufacturers and production facilities in industries like parquet, interior, and furniture production that require versatile and highly precise coating applications on diverse materials.

It solves the problem of achieving consistent, high-quality finishes with complex coating requirements and enables efficient material processing.

Benefits

Dosing and Application Roller Sets → enables precise and versatile application of coatings.
Adjustable Roller Pressure, Speed, and Direction → allows for fine-tuning of coating thickness and finish, ensuring exact application.
Second Roller as Reverse Roller → enhances precision and allows for additional finishing effects.
Tool-Free Removable Application Rollers → facilitates quick color changes and simplifies cleaning for improved operational efficiency.
Optional Touchscreen and Automation Features → provide enhanced control, integration, and user experience.

The Result

View the results achieved with Trivec’s Double Roller Coater Experience

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About the Double Roller Coater Experience

Applications

The Trivec Double Roller Coater Experience is ideal for applying base and top coatings on materials such as wood, glass, cardboard, plastic, ceramics, and concrete.
Specific applications include finishing parquet, interior panels, furniture, cork, stair treads, and preparing surfaces for digital printing.

Features & Functions

Reverse Station: The reverse station optimizes pore and grain filling, ensuring a consistent and high-quality finish.
Soft Rollers: Compatible with special soft rollers, enabling even coating of profiled surfaces.
Versatile Applications: Widely used in industrial settings and as a lab machine for product development by coating manufacturers, where precision and consistency are critical.
Precise Settings: Adjustable pressure between rollers, reverse-roller speed, and rotation direction of the doctor rollers provide maximum control over the coating process.
Removable Rollers: Application rollers can be quickly and tool-free removed for cleaning or color changes.
Advanced Controls: Equipped with a touchscreen interface and electric height adjustment for flexible and user-friendly operation.

Specifications

Width – 1000
Height – 1400
Effective working width – 400 mm
Work height – 900 mm (+20/-20 mm)
Feed through height min/max. – 4 – 40 mm
Feed through speed – 2 – 20 m/min
Control systems – from touchscreen
Integrated LED lighting – with on/off switch
Integrated support roller – double
Knife – HQ with lock coupling (2 pieces)
Conveyor belt – pletex
Marking – CE

Compatibility & Integration

Compatibility and Future-Proof Integration

The Double Roller Coater Experience can easily connect to both Trivec machines and equipment from other manufacturers, such as additional coating stations, dryers, or polishing conveyors. This provides maximum flexibility for configuring and expanding a production line. With its future-proof design, the machine can be seamlessly integrated into a more extensive production line without requiring modifications to the machine itself, making it ideal for future scaling.

Safe and Efficient Line Connection

The Double Roller Coater Experience is equipped with a control cabinet featuring connections for emergency stop and error notifications. This ensures the machine can be safely and efficiently integrated into any production line, regardless of its configuration or complexity. This connectivity safeguards the safety and continuity of the entire production process.

Customizable Add-Ons for Enhanced Functionality

The Double Roller Coater Experience offers a range of optional add-ons to tailor the machine to specific customer needs. These include features like a feeding pump system or a specialized roller set-up. These add-ons ensure the machine integrates seamlessly into unique production setups while maximizing efficiency and adaptability to future requirements.

Questions about integration with other machines?

Curious about solutions with external production systems? We’re happy to assist you!

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Testimonials

Trivec’s team is exceptional. Wiebe’s expertise and problem-solving skills keep our production running at peak performance, while Branko’s innovative approach ensures we stay ahead with new design concepts. Their commitment to quality and customer satisfaction makes them more than a supplier they’re a true strategic partner. We highly recommend Trivec to any company looking to optimize its production.

We faced serious bottlenecks in our coating line, slowing down production and efficiency. Trivec Engineering provided the perfect solution with a custom-designed Coating Line that completely eliminated these issues. Our output has increased, and their proactive maintenance service prevents costly downtime. Trivec’s expertise, reliability, and commitment to customer satisfaction make them a trusted partner. We highly recommend them to any company looking to optimize production.

Initially, we had doubts about choosing Trivec, particularly regarding the price and the robustness of the machines. However, we have purchased multiple machines from them and have always experienced a professional and pleasant collaboration. The support was prompt and helpful, and the service was solution-oriented. We appreciate Trivec as a reliable and customer-focused partner. That is why we would certainly recommend them to others.

We have been using Trivec machines on our production line for some time now, and we couldn’t be more satisfied. The build quality is outstanding robust, reliable, and clearly designed with long-term use in mind. The machines are also incredibly user-friendly, which has helped streamline our workflow and reduce training time.

Equally impressive is Trivec’s customer support. Their team is consistently responsive, knowledgeable, and genuinely helpful whenever we’ve needed assistance, and we are especially grateful to Wiebe for all his support. It’s clear they stand behind their products and are committed to their customers’ success.

We would highly recommend Trivec to any company looking for high-quality, dependable finishing equipment backed by excellent service.

Paul Byrne

Production Manager, Matt Britton

FAQ´s

Still have questions? Find the answers you’re looking for below.

Do I get a standard line or a fully customised solution?

The exterior wood lines are built from standard modules which we combine into a configuration tailored to your needs. This means: a clear structure (Basic, Spraying, Vacuumcoater, Advanced, Advanced+) but always adapted to your profiles, products, coating systems, available space, and required level of automation In our Experience Center we often start with a test setup similar to the final line. Based on the test results, your capacity requirements, and logistics, we fine-tune the configuration until it fits your production perfectly. This way you benefit from the reliability of a standard platform, executed as a customised solution for your process.

What kind of guidance and training do I receive when purchasing an exterior wood line?

When you purchase an exterior wood line, we support you from the first test up to commissioning and aftercare. In our Experience Center & Test Lab, we test your wood types and coatings on the selected line. During installation we provide operator training on operation, settings, basic maintenance, and safety. After commissioning you can rely on service and maintenance agreements, remote support and, if required, additional training when you introduce new staff or new products. Our goal is to ensure that your team can operate the line independently and confidently, and that performance remains stable as your production evolves.

What is the energy consumption of the line and which sustainable options are available?

Energy consumption varies per line and configuration, but efficiency and sustainability are key design criteria. Basic and Spraying Lines: relatively compact systems with limited drive power and exhaust capacity. Vacuumcoater Line: very efficient in material usage, with a closed system that minimises waste. Advanced and Advanced+ Lines: can be equipped with energy-efficient motors, frequency drives, and options such as heat recovery in drying tunnels. In addition, switching from manual to automated coating often saves on: product loss (less overspray/waste) scrap due to quality variations rework and extra drying time During the proposal phase we can prepare an indicative energy and material balance for your specific case so you get a clear picture of the overall savings.

Can the line be integrated into my existing production and logistics?

Yes, Trivec exterior wood lines are always tailored to your existing production environment. This can range from a relatively simple Basic Line with infeed and outfeed conveyors to a fully integrated Advanced+ Line connected to your internal logistics. We look at aspects such as: the position of your moulder, rip saw, or other processing steps infeed and outfeed of bundles or packs desired connections with stacking stations, roller conveyors, lifting aids future expansions, such as additional drying capacity or a second application step Our engineers work with layout drawings of your facility and jointly design a logical routing. This ensures that the line not only works technically, but also makes sense in terms of logistics and ergonomics.

Can I process both cladding and decking on the same machine line?

Yes, in many cases you can process cladding and decking on the same line. The most suitable line mainly depends on the profile, the desired finish, and your production volume. The Basic Exterior Wood Line is typically used for fine-sawn cladding that you want to treat with a transparent stain. The Spraying Exterior Wood Line focuses on planed cladding with opaque paints and 3D parts such as frame or trim components. The Vacuumcoater Exterior Wood Line is ideal when you produce a lot of tongue-and-groove or profiled boards, for example for cladding and decking, including thermo-treated or modified wood. With the Advanced or Advanced+ Exterior Wood Line, you add automated handling, buffering and, if required, a cross-drying tunnel. This allows you to run different product types in series without needing a completely different setup for each product. Together we assess which profiles, dimensions, and coatings you want to combine and configure the line accordingly.

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Double Roller Coater Experience

Benefits

The Result

About the Double Roller Coater Experience

Applications

Features & Functions

Specifications

Compatibility & Integration

Compatibility and Future-Proof Integration

Safe and Efficient Line Connection

Customizable Add-Ons for Enhanced Functionality

Questions about integration with other machines?

Looking for Similar Options?

Testimonials

FAQ´s

Have other questions?

Looking for something else?

Whitepaper

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