Brushing Machine Premium

The DB600-PREMIUM is a heavy duty brushing machine with extra powerful brush motors, oscillating units, and brushes with a larger diameter. This machine comes with 4 brushing units and can be configured up to 7 units. The combination of power, variable oscillating speeds, rotational direction of brushes, brush pressure, brush speed, and type of brush give an extensive measure of flexibility to create effects. Equipped with ease-of-use touchscreen with built-in memory to store several configurations, enabling the recreation of previously created effects on the fly. The grip conveyor and integrated pressure rollers ensure that workpieces do not shift during production. Brushes can be detached quickly and easily. The way brushes can be changed is unique from other machines.

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Benefits

The Trivec DB600-PREMIUM is a heavy duty brushing machine with extra powerful brush motors, oscillating units, and brushes with a larger diameter. This machine comes with 4 brushing units and can be configured up to 7 units. Also configurable with oscillating scrub discs and cross cutter modules.

The Result

View the results achieved with the brushing machine with the DB600B4 brushing machine.

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About the Brushing Machine Premium

Applications

  • Brushing of parquet floors
  • Sanding of wooden surfaces
  • Structuring or creating grain effects on parquet and furniture panelling
  • Brushing of façade wood
  • Brushing of scaffolding wood
  • Brushing of wall panels

Features & Functions

  • Equipped with a minimum of 4 brush units (configurable up to 7 units).
  • Extra-powerful brush motors and larger diameter brushes.
  • Variable oscillating speeds.
  • Adjustable rotational direction of brushes.
  • Customizable brush pressure, brush speed, and brush type for creating diverse effects.
  • Touchscreen interface for ease of use.
  • Built-in memory to store and quickly recreate previously configured effects.
  • Grip conveyor ensures smooth transport of workpieces.
  • Integrated pressure rollers prevent workpieces from shifting during production.
  • Unique brush change system for quick and easy brush replacement.
  • Configurable up to 7 units.
  • Working width customizable up to 1400mm.
  • Optional features: oscillating scrub discs and cross cutter modules.

Specifications

  • Exhaust capacity required – 7817 m3/h
  • Width – 1450
  • Height – 2100
  • Effective working width – 600 mm
  • Minimum length workpiece – 1100 mm
  • Work height – 900 mm (+20/-20 mm)
  • Feed through speed – 2 – 27 m/min
  • Ø Brush(es) – 250 mm
  • Brush module(s) – 4 units with variably adjustable oscillating brushes
  • Power brush engine(s) – 4 x 7,5 kW
  • Electrical connection – 400V / 50Hz / 32A (3Ph + 0 + ground)
  • Exhaust connection(s) – 8 x 120 mm
  • Control systems – from touchscreen
  • Brush speed – adjustable with potentiometer on all brush units
  • Pressure rollers – yes, before and after every brush unit
  • Height adjustment – central electric height adjustment, fine adjustment on every individual unit
  • Emergency stop – on the input side
  • Integrated safety switch – on every module
  • Conveyor belt – grip conveyor
  • Marking – CE

Compatibility & Integration

Compatibility and Future-Proof Integration

The brushing machine is built for seamless integration with both Trivec equipment and third-party machinery, such as coating stations, dryers, and polishing lines. Its standard interfaces and customizable features, including the option to configure up to 7 brush units and a working width of 1400mm, provide exceptional flexibility for configuring and expanding production lines. Its future-ready design ensures effortless incorporation into larger production setups without requiring modifications, making it ideal for scalable operations. Additionally, the machine excels as a stand-alone solution, offering versatility and adaptability to meet the demands of a wide range of production environments.

Safe and Efficient Line Connection

The brushing machine is equipped with a control cabinet that features connections for an emergency stop and error notifications. These functions ensure safe and efficient integration into production lines of any configuration or complexity, guaranteeing the safety and continuous operation of the entire production process.

Customizable Add-Ons for Enhanced Functionality

The brushing machine provides a variety of optional add-ons to customize it to meet specific customer requirements. These options include configurations with oscillating scrub discs and cross cutter modules. These enhancements allow the machine to integrate effortlessly into unique production setups while ensuring maximum efficiency and adaptability for future needs.

Questions about integration with other machines?

Curious about solutions with external production systems? We’re happy to assist you!

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Testimonials

FAQ´s

Still have questions? Find the answers you’re looking for below.

Do I get a standard line or a fully customised solution?
The exterior wood lines are built from standard modules which we combine into a configuration tailored to your needs. This means: a clear structure (Basic, Spraying, Vacuumcoater, Advanced, Advanced+) but always adapted to your profiles, products, coating systems, available space, and required level of automation In our Experience Center we often start with a test setup similar to the final line. Based on the test results, your capacity requirements, and logistics, we fine-tune the configuration until it fits your production perfectly. This way you benefit from the reliability of a standard platform, executed as a customised solution for your process.
What kind of guidance and training do I receive when purchasing an exterior wood line?
When you purchase an exterior wood line, we support you from the first test up to commissioning and aftercare. In our Experience Center & Test Lab, we test your wood types and coatings on the selected line. During installation we provide operator training on operation, settings, basic maintenance, and safety. After commissioning you can rely on service and maintenance agreements, remote support and, if required, additional training when you introduce new staff or new products. Our goal is to ensure that your team can operate the line independently and confidently, and that performance remains stable as your production evolves.
What is the energy consumption of the line and which sustainable options are available?
Energy consumption varies per line and configuration, but efficiency and sustainability are key design criteria. Basic and Spraying Lines: relatively compact systems with limited drive power and exhaust capacity. Vacuumcoater Line: very efficient in material usage, with a closed system that minimises waste. Advanced and Advanced+ Lines: can be equipped with energy-efficient motors, frequency drives, and options such as heat recovery in drying tunnels. In addition, switching from manual to automated coating often saves on: product loss (less overspray/waste) scrap due to quality variations rework and extra drying time During the proposal phase we can prepare an indicative energy and material balance for your specific case so you get a clear picture of the overall savings.
Can the line be integrated into my existing production and logistics?
Yes, Trivec exterior wood lines are always tailored to your existing production environment. This can range from a relatively simple Basic Line with infeed and outfeed conveyors to a fully integrated Advanced+ Line connected to your internal logistics. We look at aspects such as: the position of your moulder, rip saw, or other processing steps infeed and outfeed of bundles or packs desired connections with stacking stations, roller conveyors, lifting aids future expansions, such as additional drying capacity or a second application step Our engineers work with layout drawings of your facility and jointly design a logical routing. This ensures that the line not only works technically, but also makes sense in terms of logistics and ergonomics.
Can I process both cladding and decking on the same machine line?
Yes, in many cases you can process cladding and decking on the same line. The most suitable line mainly depends on the profile, the desired finish, and your production volume. The Basic Exterior Wood Line is typically used for fine-sawn cladding that you want to treat with a transparent stain. The Spraying Exterior Wood Line focuses on planed cladding with opaque paints and 3D parts such as frame or trim components. The Vacuumcoater Exterior Wood Line is ideal when you produce a lot of tongue-and-groove or profiled boards, for example for cladding and decking, including thermo-treated or modified wood. With the Advanced or Advanced+ Exterior Wood Line, you add automated handling, buffering and, if required, a cross-drying tunnel. This allows you to run different product types in series without needing a completely different setup for each product. Together we assess which profiles, dimensions, and coatings you want to combine and configure the line accordingly.

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Brushing Machine Premium

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Or call us via +31 (0)512 510035.

Trivec communicates primarily in Dutch and English.

Brushing machine

Brushing Machine Premium

Questions or comments about our services? Post them here!

Or call: +31 (0)512 510035

Trivec communicates primarily in Dutch and English.

Brushing machine