Premium Industrial Roller Coater

The Premium Industrial Roller Coater is designed with both a dosing and application roller for precise coating applications. Available as single or double coater. Workpieces are efficiently fed into the system via an integrated conveyor belt. Coating thickness is adjustable by modifying the pressure between the dosing and application rollers, the roller speed, and the rotation direction of the dosing roller, ensuring optimal results.

For added flexibility, the Industrial Roller Coater comes with optional features such as a touchscreen, feeding pump, rail system, single reverse function, and electrical height adjustment, making it ideal for a wide range of industrial coating applications.

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Benefits

for precisely applying coatings on flat surfaces. With special soft rollers, the machine can also be used for profiled surfaces. Comes with electrical height adjustment and a pump circulation system.

The Result

View the results achieved with the Premium Industrial Roller Coater.

About the Premium Industrial Roller Coater

Applications

  • Wooden, Interior, and Furniture Panels: Delivers a flawless finish on wood surfaces, applying both base and top coatings with precision.
  • Cork, Stair Treads, and More: Also ideal for oiling stair treads, finishing cork, and handling various other material types.
  • Primer Application for Digital Printing: Perfect for applying primers to surfaces before digital printing, ensuring optimal adhesion.
  • Coating of Diverse Materials: Well-suited for base and topcoat applications on glass, cardboard, plastics, ceramic tiles, concrete tiles, and even printed circuit boards.

Features & Functions

  • Available as single or double coater
  • Dosing and Application Rollers: Ensure precise and uniform coating for both flat and profiled surfaces.
  • Integrated Conveyor Belt: Facilitates smooth and efficient feeding of workpieces, enhancing productivity.
  • Adjustable Application: Allows modification of pressure between the dosing and application rollers, adjustment of roller speeds, and reversal of the dosing roller’s rotational direction for specific coating requirements.
  • Touchscreen Interface: User-friendly control system for effortless operation and fine-tuned adjustments.
  • Feeding Pump Circulation System: Ensures a consistent and uninterrupted supply of coating material for reliable performance.
  • Electrical Height Adjustment: Provides precision for varying workpiece thicknesses, optimizing coating consistency.
  • Optional Add-Ons: Available with a rail system for added stability, and a chiller/heater unit for regulating viscosity, ensuring optimal performance in diverse applications.

Specifications

  • Working width – 1320 mm / 1420 mm / 1620 mm
  • Conveyor belt with support roller  (2 – 30 m/min)
  • Control system via touchscreen
  • Electrical height adjustment
  • Working height 900 mm

Compatibility & Integration

Compatibility and Future-Proof Integration

The Premium Industrial Roller Coater is engineered for seamless integration with other Trivec machines and equipment from various manufacturers, including coating stations, dryers, or polishing conveyors. This design ensures exceptional flexibility, allowing for easy expansion and configuration of production lines. With its scalable, future-ready design, the machine can be integrated into larger production systems effortlessly, making it a perfect choice for growing and evolving operations.

Safe and Efficient Line Connection

The Premium Industrial Roller Coater comes with a control cabinet that features connections for emergency stop and error notifications. This ensures safe and efficient integration into production lines of any configuration or complexity. These features provide operational safety while maintaining a seamless and uninterrupted flow of the production process.

Customizable Add-Ons for Enhanced Functionality

The Premium Industrial Roller Coater offers a range of optional add-ons to tailor the machine to specific customer needs. Customizations like a feeding pump system or specialized roller configurations ensure seamless integration into diverse production environments, maximizing efficiency and adaptability for future demands.

Questions about integration with other machines?

Curious about solutions with external production systems? We’re happy to assist you!

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Testimonials

FAQ´s

Still have questions? Find the answers you’re looking for below.

Do I get a standard line or a fully customised solution?
The exterior wood lines are built from standard modules which we combine into a configuration tailored to your needs. This means: a clear structure (Basic, Spraying, Vacuumcoater, Advanced, Advanced+) but always adapted to your profiles, products, coating systems, available space, and required level of automation In our Experience Center we often start with a test setup similar to the final line. Based on the test results, your capacity requirements, and logistics, we fine-tune the configuration until it fits your production perfectly. This way you benefit from the reliability of a standard platform, executed as a customised solution for your process.
What kind of guidance and training do I receive when purchasing an exterior wood line?
When you purchase an exterior wood line, we support you from the first test up to commissioning and aftercare. In our Experience Center & Test Lab, we test your wood types and coatings on the selected line. During installation we provide operator training on operation, settings, basic maintenance, and safety. After commissioning you can rely on service and maintenance agreements, remote support and, if required, additional training when you introduce new staff or new products. Our goal is to ensure that your team can operate the line independently and confidently, and that performance remains stable as your production evolves.
What is the energy consumption of the line and which sustainable options are available?
Energy consumption varies per line and configuration, but efficiency and sustainability are key design criteria. Basic and Spraying Lines: relatively compact systems with limited drive power and exhaust capacity. Vacuumcoater Line: very efficient in material usage, with a closed system that minimises waste. Advanced and Advanced+ Lines: can be equipped with energy-efficient motors, frequency drives, and options such as heat recovery in drying tunnels. In addition, switching from manual to automated coating often saves on: product loss (less overspray/waste) scrap due to quality variations rework and extra drying time During the proposal phase we can prepare an indicative energy and material balance for your specific case so you get a clear picture of the overall savings.
Can the line be integrated into my existing production and logistics?
Yes, Trivec exterior wood lines are always tailored to your existing production environment. This can range from a relatively simple Basic Line with infeed and outfeed conveyors to a fully integrated Advanced+ Line connected to your internal logistics. We look at aspects such as: the position of your moulder, rip saw, or other processing steps infeed and outfeed of bundles or packs desired connections with stacking stations, roller conveyors, lifting aids future expansions, such as additional drying capacity or a second application step Our engineers work with layout drawings of your facility and jointly design a logical routing. This ensures that the line not only works technically, but also makes sense in terms of logistics and ergonomics.
Can I process both cladding and decking on the same machine line?
Yes, in many cases you can process cladding and decking on the same line. The most suitable line mainly depends on the profile, the desired finish, and your production volume. The Basic Exterior Wood Line is typically used for fine-sawn cladding that you want to treat with a transparent stain. The Spraying Exterior Wood Line focuses on planed cladding with opaque paints and 3D parts such as frame or trim components. The Vacuumcoater Exterior Wood Line is ideal when you produce a lot of tongue-and-groove or profiled boards, for example for cladding and decking, including thermo-treated or modified wood. With the Advanced or Advanced+ Exterior Wood Line, you add automated handling, buffering and, if required, a cross-drying tunnel. This allows you to run different product types in series without needing a completely different setup for each product. Together we assess which profiles, dimensions, and coatings you want to combine and configure the line accordingly.

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Premium Industrial Roller Coater

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Premium Industrial Roller Coater

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Or call us via +31 (0)512 510035.

Trivec communicates primarily in Dutch and English.

Premium Industrial Roller Coater

Premium Industrial Roller Coater

Questions or comments about our services? Post them here!

Or call: +31 (0)512 510035

Trivec communicates primarily in Dutch and English.

Premium Industrial Roller Coater