Reactive Stain Sprayer

The Premium Reactive Stain Sprayer is a modular spraying system designed for the precise application of water-based stains, reactive stains, ammonia, and bleach. Workpieces are processed efficiently with the help of an integrated conveyor system, ensuring consistent and accurate results.

The system is equipped with a workpiece detection sensor and advanced spray nozzles to prevent overspray and reduce material waste. Excess material is collected in a double-walled overspray reservoir, connected to a supplied exhaust unit for clean and efficient operation. The spray nozzles can be operated individually and are designed for quick adjustments or cleaning without tools, allowing for seamless color changes and maintenance.

Benefits

For applying (reactive) stains on parquet flooring or furniture panelling. Creating aged wood floor finishing or coloured interior finishing.

The Result

View the results achieved with the Reactive Stain Sprayer.

Reactive-stain-sprayer-effect-haringbone

Reactive-stain-sprayer-effect-different-colors

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About the Reactive Stain Sprayer

Applications

Parquet, Interior, and Furniture Panels: Achieves consistent and high-quality application of reactive stains, water-based stains, ammonia, and bleach for creating aged or colored finishes on wood surfaces.
Decorative and Unique Materials: Perfect for enhancing surfaces like cork, stair treads, and other specialty materials with stains or bleaches.
Custom Finishes: Ideal for creating unique effects and designs in industries like parquet flooring, furniture manufacturing, and interior design.
Wide Range of Surface Treatments: Suitable for application on materials like wood, MDF, and chipboard. Its precision spraying system ensures flawless results across a variety of production needs.

Features & Functions

Designed for precise application of water-based stains, reactive stains, ammonia, and bleach.
Workpiece detection sensor automatically activates and deactivates the sprayer, preventing overspray and reducing material waste.
Double-walled overspray reservoir collects excess material efficiently and connects to a supplied exhaust unit for a clean working environment.
Individually operable spray nozzles.
Integrated conveyor system.
Tool-free maintenance, spray nozzles and reservoirs can be removed easily for quick cleaning and color changes.
User-friendly interface for adjusting settings, including cleaning functions for easy system maintenance.
Optional features of feeding pumps, level sensors, rail system, and advanced spray pattern controls for versatile applications.

Specifications

Width – 1345 mm
Height – 1823 mm
Effective Working Width – 400 mm
Height Adjustment – Via touchscreen
Working Height – 900 mm (+20/-20 mm)
Throughput Height (Min/Max) – 4 – 40 mm
Throughput Speed – 2 – 27 m/min
Type of Membrane Pump – Wagner Zip51 stainless steel, including filter
Compressed Air Connection – Minimum 6 bar required
Operation – Controlled via touchscreen
Exhaust System – Filter box with panel filter and exhaust fan
Spray Nozzles – 2, which can be operated separately
Sensors – Workpiece detection for automatic activation and deactivation of the sprayer
Double-Walled Overspray Reservoir – Plastic, including connection for the supplied exhaust unit
Certification – CE
Mobility – On fixed legs (optional with rail system)

Compatibility & Integration

Compatibility and Future-Proof Integration

The Reactive Stain Sprayer Premium is designed for seamless compatibility with both Trivec systems and equipment from other manufacturers, such as sanding machines, drying systems, and conveyors. This ensures outstanding flexibility when configuring and upgrading production lines. Its future-ready design allows for easy integration into larger production setups without requiring modifications, making it a reliable and scalable solution for evolving operational needs.

Safe and Efficient Line Connection

The Reactive Stain Sprayer Premium features a control cabinet equipped with connections for emergency stop and error notifications, ensuring secure and efficient integration into production lines of any configuration or complexity. Its advanced detection sensor automatically activates and deactivates the sprayer based on workpiece presence, preventing overspray, reducing material waste, and maintaining uninterrupted operation of the entire production process.

Customizable Add-Ons for Enhanced Functionality

The Reactive Stain Sprayer Premium offers a variety of optional add-ons to cater to specific production requirements. These include a feeding pump system, level sensors, and a rail system for increased mobility and stability. Additional features such as adjustable spray patterns, advanced nozzle controls, and a chiller/heater unit for optimal stain viscosity enhance precision and efficiency. These customizable options ensure seamless integration and adaptability to unique production setups, making the sprayer a versatile solution for diverse industries.

Questions about integration with other machines?

Curious about solutions with external production systems? We’re happy to assist you!

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Testimonials

Trivec’s team is exceptional. Wiebe’s expertise and problem-solving skills keep our production running at peak performance, while Branko’s innovative approach ensures we stay ahead with new design concepts. Their commitment to quality and customer satisfaction makes them more than a supplier they’re a true strategic partner. We highly recommend Trivec to any company looking to optimize its production.

We faced serious bottlenecks in our coating line, slowing down production and efficiency. Trivec Engineering provided the perfect solution with a custom-designed Coating Line that completely eliminated these issues. Our output has increased, and their proactive maintenance service prevents costly downtime. Trivec’s expertise, reliability, and commitment to customer satisfaction make them a trusted partner. We highly recommend them to any company looking to optimize production.

Initially, we had doubts about choosing Trivec, particularly regarding the price and the robustness of the machines. However, we have purchased multiple machines from them and have always experienced a professional and pleasant collaboration. The support was prompt and helpful, and the service was solution-oriented. We appreciate Trivec as a reliable and customer-focused partner. That is why we would certainly recommend them to others.

We have been using Trivec machines on our production line for some time now, and we couldn’t be more satisfied. The build quality is outstanding robust, reliable, and clearly designed with long-term use in mind. The machines are also incredibly user-friendly, which has helped streamline our workflow and reduce training time.

Equally impressive is Trivec’s customer support. Their team is consistently responsive, knowledgeable, and genuinely helpful whenever we’ve needed assistance, and we are especially grateful to Wiebe for all his support. It’s clear they stand behind their products and are committed to their customers’ success.

We would highly recommend Trivec to any company looking for high-quality, dependable finishing equipment backed by excellent service.

Paul Byrne

Production Manager, Matt Britton

FAQ´s

Still have questions? Find the answers you’re looking for below.

Do I get a standard line or a fully customised solution?

The exterior wood lines are built from standard modules which we combine into a configuration tailored to your needs. This means: a clear structure (Basic, Spraying, Vacuumcoater, Advanced, Advanced+) but always adapted to your profiles, products, coating systems, available space, and required level of automation In our Experience Center we often start with a test setup similar to the final line. Based on the test results, your capacity requirements, and logistics, we fine-tune the configuration until it fits your production perfectly. This way you benefit from the reliability of a standard platform, executed as a customised solution for your process.

What kind of guidance and training do I receive when purchasing an exterior wood line?

When you purchase an exterior wood line, we support you from the first test up to commissioning and aftercare. In our Experience Center & Test Lab, we test your wood types and coatings on the selected line. During installation we provide operator training on operation, settings, basic maintenance, and safety. After commissioning you can rely on service and maintenance agreements, remote support and, if required, additional training when you introduce new staff or new products. Our goal is to ensure that your team can operate the line independently and confidently, and that performance remains stable as your production evolves.

What is the energy consumption of the line and which sustainable options are available?

Energy consumption varies per line and configuration, but efficiency and sustainability are key design criteria. Basic and Spraying Lines: relatively compact systems with limited drive power and exhaust capacity. Vacuumcoater Line: very efficient in material usage, with a closed system that minimises waste. Advanced and Advanced+ Lines: can be equipped with energy-efficient motors, frequency drives, and options such as heat recovery in drying tunnels. In addition, switching from manual to automated coating often saves on: product loss (less overspray/waste) scrap due to quality variations rework and extra drying time During the proposal phase we can prepare an indicative energy and material balance for your specific case so you get a clear picture of the overall savings.

Can the line be integrated into my existing production and logistics?

Yes, Trivec exterior wood lines are always tailored to your existing production environment. This can range from a relatively simple Basic Line with infeed and outfeed conveyors to a fully integrated Advanced+ Line connected to your internal logistics. We look at aspects such as: the position of your moulder, rip saw, or other processing steps infeed and outfeed of bundles or packs desired connections with stacking stations, roller conveyors, lifting aids future expansions, such as additional drying capacity or a second application step Our engineers work with layout drawings of your facility and jointly design a logical routing. This ensures that the line not only works technically, but also makes sense in terms of logistics and ergonomics.

Can I process both cladding and decking on the same machine line?

Yes, in many cases you can process cladding and decking on the same line. The most suitable line mainly depends on the profile, the desired finish, and your production volume. The Basic Exterior Wood Line is typically used for fine-sawn cladding that you want to treat with a transparent stain. The Spraying Exterior Wood Line focuses on planed cladding with opaque paints and 3D parts such as frame or trim components. The Vacuumcoater Exterior Wood Line is ideal when you produce a lot of tongue-and-groove or profiled boards, for example for cladding and decking, including thermo-treated or modified wood. With the Advanced or Advanced+ Exterior Wood Line, you add automated handling, buffering and, if required, a cross-drying tunnel. This allows you to run different product types in series without needing a completely different setup for each product. Together we assess which profiles, dimensions, and coatings you want to combine and configure the line accordingly.

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Reactive Stain Sprayer

Benefits

The Result

About the Reactive Stain Sprayer

Applications

Features & Functions

Specifications

Compatibility & Integration

Compatibility and Future-Proof Integration

Safe and Efficient Line Connection

Customizable Add-Ons for Enhanced Functionality

Questions about integration with other machines?

Looking for Similar Options?

Testimonials

FAQ´s

Have other questions?

Looking for something else?

Whitepaper

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Reactive Stain Sprayer

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Reactive Stain Sprayer

Reactive Stain Sprayer