Cleans both the top and bottom of the scaffold planks simultaneously in a single pass.
Allows processing of two to three planks at the same time for maximum volume and capacity.
Effectively removes tough cement residues and dirt without damaging or structuring the wood.
Universal is a leading Dutch company specializing in renting out wooden scaffold planks to the construction and infrastructure sectors.
The planks return from construction sites after being exposed to weather, dirt, and cement residues. The cement haze on the surface in particular makes thorough cleaning difficult. While the planks remain technically suitable for reuse, the existing cleaning process was a major bottleneck.
The work was done entirely manually, starting with scraping off cement residues and followed by sanding. Given the length of the planks and the high volumes involved, this traditional method was highly labor-intensive, time-consuming, and inefficient.
Together with Universal, we designed a mechanical cleaning solution aimed purely at efficient surface cleaning without structuring or damaging the wood. After extensive testing, a specialized Tynex 120 brush with a short filament was selected to effectively strip dirt and cement residues while leaving the wood surface intact.
The custom machine configuration features top and bottom brushes, allowing both sides of the scaffold plank to be cleaned simultaneously in a single pass. With a generous working width of 600 mm, the system can process two to three planks at the same time. This significantly increases throughput capacity and allows the line speed to be adjusted dynamically for heavily contaminated materials to optimize the cleaning effect.
The transition from a heavy manual process to automated mechanical cleaning delivered a clear impact:
Reduced labor costs: Eliminates the need for manual scraping and sanding.
Higher throughput: Faster processing of large volumes with dual-sided, multi-plank feeding.
Consistency and simplicity: Operators no longer need to manually rotate or reposition planks, ensuring uniform quality.
Sustainable reuse: Efficiently reclaims valuable materials that might otherwise be discarded.
We have been using Trivec machines on our production line for some time now, and we couldn’t be more satisfied. The build quality is outstanding robust, reliable, and clearly designed with long-term use in mind. The machines are also incredibly user-friendly, which has helped streamline our workflow and reduce training time.
Equally impressive is Trivec’s customer support. Their team is consistently responsive, knowledgeable, and genuinely helpful whenever we’ve needed assistance, and we are especially grateful to Wiebe for all his support. It’s clear they stand behind their products and are committed to their customers’ success.
We would highly recommend Trivec to any company looking for high-quality, dependable finishing equipment backed by excellent service.
Initially, we had doubts about choosing Trivec, particularly regarding the price and the robustness of the machines. However, we have purchased multiple machines from them and have always experienced a professional and pleasant collaboration. The support was prompt and helpful, and the service was solution-oriented. We appreciate Trivec as a reliable and customer-focused partner. That is why we would certainly recommend them to others.
We faced serious bottlenecks in our coating line, slowing down production and efficiency. Trivec Engineering provided the perfect solution with a custom-designed Coating Line that completely eliminated these issues. Our output has increased, and their proactive maintenance service prevents costly downtime. Trivec’s expertise, reliability, and commitment to customer satisfaction make them a trusted partner. We highly recommend them to any company looking to optimize production.
Trivec’s team is exceptional. Wiebe’s expertise and problem-solving skills keep our production running at peak performance, while Branko’s innovative approach ensures we stay ahead with new design concepts. Their commitment to quality and customer satisfaction makes them more than a supplier they’re a true strategic partner. We highly recommend Trivec to any company looking to optimize its production.
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Questions or comments about our services? Post them here!
Or call us via +31 (0)512 510035.
Trivec communicates primarily in Dutch and English.
Questions or comments about our services? Post them here!
Or call: +31 (0)512 510035
Trivec communicates primarily in Dutch and English.
