The first Trivec brushing machine is still in operation after more than ten years. The customer returned not to replace it, but to expand his possibilities.
With three different structuring technologies, the customer can determine the right surface treatment and machine combination for every individual project.
Alongside the new machines, the customer also invested in brushes, wear parts and spare parts to keep production reliable and independent for many years to come.
More than ten years ago, a customer from San Francisco invested in a Trivec Brushing Machine with two brush units. The machine was purchased for structuring wooden surfaces and is still in production today.
This is not a standard production environment. The company creates high-end custom projects, including wooden floors, staircases, tables and other interior elements. For every project, careful consideration is given to the wood species, shape, surface texture and final finish.
Much of the work is carried out in-house, with craftsmanship and manual finishing playing an important role in the process. The machines therefore do not determine what can be produced. Instead, they are tools that allow the customer to give every project its own appearance and character.
When the customer wanted to further expand the possibilities for creating different wood textures, he returned to Trivec.
His initial request was remarkably simple: he wanted another machine just like the one he had purchased more than ten years earlier.
Not because the existing machine needed to be replaced. Quite the opposite. Because it had performed reliably for more than a decade, he wanted to invest in another Trivec Brushing Machine with two brush units.
During our conversations, however, a broader question emerged: what new surface structures could be created by combining several different technologies?
For a company where almost every product is custom-made, the objective was not to produce one standard texture. The customer wanted the freedom to start with the desired end result and then select the most suitable process for each individual project.
The foundation of the new investment remained the machine where the relationship had started more than ten years earlier: a new Trivec Brushing Machine with two individually adjustable brush units.
By combining different brushes and settings, the customer can create a wide variety of surface structures and finishes.
During our discussions, the Trivec Scrub Brushing Machine also came into view. This machine uses rotating disc brushes that remove the softer parts of the wood surface, making it possible to create deeper, more pronounced and tactile three-dimensional structures.
After reviewing and discussing several examples, it became clear that this technology was a strong match for the type of custom work produced by the customer. The Scrub Brushing Machine was therefore added to the order.
During a visit to Trivec, the customer was introduced to a third technology: the Trivec Cross Cutter.
Where conventional brushing mainly works with the natural direction of the wood grain, the Cross Cutter can create a random bandsaw effect across the surface. By adjusting settings such as speed, pressure and the movement of the Cross Cutter belt, a wide range of different effects can be produced.
The Trivec Tapper System varies the pressure applied to the wood, helping to create a natural pattern without an obvious repeating structure.
This technique also fitted perfectly with the customer’s creative approach to woodworking. What started as a request for one additional brushing machine therefore developed into an investment in three different machines.
The real strength lies in the combination of the different technologies.
For a subtle brushed surface, the conventional brushing machine may be all that is required. For a deeper and more tactile structure, the Scrub Brushing Machine can be used. When a rustic bandsaw effect is desired, the Cross Cutter can be added.
The different technologies can also be used in sequence, opening up the possibility of creating entirely new surface effects.
This flexibility is also reflected in the layout of the customer’s workshop.
In the large production facility, a dedicated storage structure has been created for the machines. Depending on the requirements of a project, the appropriate machine can be removed from storage using a forklift and positioned on the production floor.
If several treatments are required, multiple machines can be positioned in line. This means the production setup can be configured differently for every project.
Instead of the machines determining what can be produced, the desired result determines which machines are used.
It is staying in production.
The first Trivec brushing machine is still operational after more than ten years and will not be replaced by the new investment.
Because the older machine has less power than the new model, it can, for example, be fitted with softer brushes for a lighter final treatment of the surface. This gives the original machine a new role within the production process and allows it to continue adding value alongside the new equipment.
The customer is once again looking at the investment from a long-term perspective. The machines should not only perform well today, but remain reliable and productive for many years to come.
For that reason, the investment includes not only the machines themselves, but also additional brushes, wear parts, spare parts and other essential components.
What started more than ten years ago with one Trivec brushing machine has now developed into a complete toolbox for wood structuring.
The original machine remains in operation and will be joined by a new Brushing Machine with two brush units, a Scrub Brushing Machine and a Cross Cutter.
For the customer, this means greater creative freedom. Instead of being limited to one structuring method, each project can start with the desired result. The right combination of wood species, surface texture and finishing process can then be selected to achieve it.
Explore the machines that could be the perfect fit for your needs.
Explore the machines that could be the perfect fit for your needs.
“We have known Trivec for many years and have always had a very positive experience working together. What we appreciate most is their straightforward and solution-oriented approach.
Trivec combines experience with a willingness to test, adapt existing equipment and, when necessary, develop a new solution for a specific application. Their machinery is especially valuable in our laboratory environment, where flexibility, low material usage and the ability to quickly change rollers and machine setups are essential.
Trivec is a reliable partner that stands behind its customers and helps find a solution when challenges arise.”
We have been using Trivec machines on our production line for some time now, and we couldn’t be more satisfied. The build quality is outstanding robust, reliable, and clearly designed with long-term use in mind. The machines are also incredibly user-friendly, which has helped streamline our workflow and reduce training time.
Equally impressive is Trivec’s customer support. Their team is consistently responsive, knowledgeable, and genuinely helpful whenever we’ve needed assistance, and we are especially grateful to Wiebe for all his support. It’s clear they stand behind their products and are committed to their customers’ success.
We would highly recommend Trivec to any company looking for high-quality, dependable finishing equipment backed by excellent service.
Initially, we had doubts about choosing Trivec, particularly regarding the price and the robustness of the machines. However, we have purchased multiple machines from them and have always experienced a professional and pleasant collaboration. The support was prompt and helpful, and the service was solution-oriented. We appreciate Trivec as a reliable and customer-focused partner. That is why we would certainly recommend them to others.
We faced serious bottlenecks in our coating line, slowing down production and efficiency. Trivec Engineering provided the perfect solution with a custom-designed Coating Line that completely eliminated these issues. Our output has increased, and their proactive maintenance service prevents costly downtime. Trivec’s expertise, reliability, and commitment to customer satisfaction make them a trusted partner. We highly recommend them to any company looking to optimize production.
Trivec’s team is exceptional. Wiebe’s expertise and problem-solving skills keep our production running at peak performance, while Branko’s innovative approach ensures we stay ahead with new design concepts. Their commitment to quality and customer satisfaction makes them more than a supplier they’re a true strategic partner. We highly recommend Trivec to any company looking to optimize its production.
Together, we turn aspirations into reality. Do you have ideas and want to explore how we can support your innovation?
Discover the key factors for achieving consistent, high-quality brushing results and optimise your surface finishing process.
Questions or comments about our services? Post them here!
Or call: +31 (0)512 510035
Trivec communicates primarily in Dutch and English.
